732-8052-00 WA

INHERENT FLEXIBILITY ALLOWS FOR NEW AEROSPACE APPLICATIONS The DMC-M has set the modular connector standard in the Aerospace & Military industries since the 1980’s, and is now standardized by European Specification EN4165. The DMC-M 2 or 4 Way Module is a rectangular modular connector that continues to attract new users and applications because of its inherent flexibility, space/weight savings and robustness. In addition, this product range has increased to offer composite housings, aluminum wire capability and shunting configurations. The modularity of the DMC-M allows you to configure and build your own part numbers from a set of standard elements. You are also able to customize and develop designs for special applications by modifying housing. DMC-M housings are available in aluminum alloy or composite, and nickel or cadmium plating finishes to resist severe environments. Screening and electromagnetic protection is guaranteed 360 degrees around. Designed with a lightweight material and metal plating, the 2 or 4 Way Module DMC-M is ideal for weight and mass saving. APPLICATIONS • Cabin and avionic systems • High-performance military aircraft • Commercial airlines • Communications equipment • Missiles • Military • Railway • Medical FEATURES TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS TE Connectivity DEUTSCH 2 or 4 Way Module EN4165 Connectors • Light weight composite • Modularity • Color and mechanical coded • Push-pull coupling • Aluminum cable contact compliant For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 135 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Housing Material Aluminum alloy or Composite Plating Finish Black nickel (F) Olive drab cadmium (W) Nickel on composite (M) Olive drab on composite (J) Module Material Thermoplastic and fluorinated silicone Gasket Material Conductive silicone (only for shielded versions) Contact Copper alloy Contact Plating Finish Gold over nickel ELECTRICAL DATA Withstanding Voltage At Sea Level Service Rating I - 1300V 50Hz (R.M.S.) module size 22 Service Rating II - 1500V 50Hz (R.M.S.) modules sizes 20, 16, 12, and 8 Withstanding Voltage Altitude Immersion to 121 hPa Service Rating I - 1000V 50Hz (R.M.S.) module size 22 Service Rating II - 1000V 50Hz (R.M.S.) modules sizes 20, 16, 12, and 8 Insulation Resistance At Sea Level ≥ 5000MΩ Insulation Resistance Altitude Immersion to 121 hPa ≥ 1000MΩ Contact Maximum Current Sealed Version Size 22 - 5.0A Size 20 - 7.5A Size 16 -13.0A Size 12 - 23.0A Size 8 - 46.0A (up to 90A with specific contacts) (Characteristics as per EN4165 & EN3155) EMI Shielding Performance MINIMUM ATTENUATION (dB) FREQUENCY (MHz) MODELS F - W MODELS J - M 200 78 60 300 78 55 400 77 55 800 75 45 1000 75 45 1500 59 43 2000 55 40 3000 51 37 4000 48 35 6000 45 33 10000 40 30 100 136 80 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com 65 MECHANICAL DATA Module Retention In housing - ≥ 25.4daN Size 22 - 4.5daN Contact Retention In Module Size 20 - 9.0daN Size 16 - 11.0daN Size 12 - 13.0daN Size 8 - 15.6daN Coupling Endurance 500 mating cycles Vibration 20 g Shock 100 g Salt Spray 96 hours (class F) 500 hours (class W, M, J) Service Temperature -55°C to +175°C (Characteristics as per EN4165) TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS TECHNICAL SPECIFICATIONS 1 - Modules fitted with PCB contacts 2 - Receptacle keying component 3 - Fixing panel nuts 4 - Receptacle housing 5 - Conductive flat gasket 6 - Plug keying component 7 - Panel 8 - Fixing panel screws 9 - Plug housing 10 - Modules fitted with crimped contacts 11 - Accessory in 2 halves 12 - Chimneys For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 137 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER RECEPTACLE HOUSING COMMERCIAL 1 2 3 4 5 6* DMC-M D 84 B 3 5 W 01 **** CONNECTOR TYPE SHIELDING HOUSING TYPE DELIVERY CONFIGURATION KEYING COMPONENT TYPE KEYING COMPONENT ORIENTATION PLATING FINISH* ISSUE SPECIAL MODIFICATIONS** Example part number: DMC-MD 84 B 35 W 01 7** STEP 1: CH OOSE SH IEL DING OMIT D Standard Shielded STEP 2: C HOOSE HOUSING T Y PE 42 43 44 45 82 83 84 85 Receptacle housing 2 module Short receptacle housing 2 module Receptacle housing 4 module Short receptacle housing 4 module Flange mounting receptacle housing 2 module Short flange mounting receptacle housing 2 module Flange mounting receptacle housing 4 module Short flange mounting receptacle housing 4 module STEP 3: CHOOS E DEL IVERY C ONF IGUR AT ION Omit or B00 A Receptacle housing delivered with the standard keying component not mounted B Receptacle housing delivered without keying component Receptacle housing delivered with keying component coded, mounted or not mounted STEP 4: CHOOSE KEYING COM PONENT T Y PE ( O NLY FO R B CO NFI G UR ATI O N ) 0 1 2 4 5 6 Standard keying component type 0 (black color) Keying component type 1 (purple color) Keying component type 4 (blue color) Keying component type 5 (orange color) Keying component type 2 (yellow color) 3 Keying component type 3 (green color) Keying component type 6 (white color) STEP 5: CH OOSE KEYING COMPON EN T OR IENTAT ION - R EC EPTACL E H OUS I N G 0 See right for configuration Not mounted Mounted * Composite version, contact us. ** More information, contact us. 138 Receptacle housing view from front face Orientation is indicated by the largest keyway For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com STEP 6: C H OOSE PL AT ING F IN ISH* Aluminum Alloy: OMIT W Black nickel Olive drab cadmium STEP 7: CHOOSE SPEC IAL MODIF IC AT IONS* * A1064 Electroless nickel * Composite version, contact us. ** More information, contact us. RECEPTACLE KEYING DMC-M receptacle housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications. RECEPTACLE KEYING COMPONENT The assembly coupling mechanism requires the use of the tool part number 057-0590-80. It is delivered with a removable lock nut (coupling torque 0.1 to 0.13 daN.m). TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER R ECEPTACLE HOUSING COMMERCIAL PART NUMBERING SYSTEM VERSION MATERIAL DEUTSCH STANDARD VERSION EN STANDARD VERSION DEUTSCH SEALED VERSION ALUMINUM ALLOY AND STAINLESS STEEL LOCK NUT 01 732-8021-01 B EN4165R01 732-8174-01 02 732-8021-02 B EN4165R02 732-8174-02 03 732-8021-03 B EN4165R03 732-8174-03 04 732-8021-04 B EN4165R04 732-8174-04 05 732-8021-05 B EN4165R05 732-8174-05 06 732-8021-06 B EN4165R06 732-8174-06 10 732-8021-10 B EN4165R10 732-8174-10 For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 139 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER PLUGS COMMERCIAL 1 2 3 4 5 6* DMC-M D 89 B 3 5 W 01 **** CONNECTOR TYPE SHIELDING HOUSING TYPE DELIVERY CONFIGURATION KEYING COMPONENT TYPE KEYING COMPONENT ORIENTATION PLATING FINISH ISSUE SPECIAL MODIFICATIONS Example part number: DMC-MD 89 B 35 W 01 7** STEP 1: CH OOSE SH IEL DING OMIT D Standard Shielded STEP 2: C HOOSE HOUSING T Y PE 40 48 49 80 88 89 Free plug 2 module Rack and panel plug 2 module Free plug 4 module Reversed rack and panel plug 2 module Rack and panel plug 4 module Reversed rack and panel 4 module STEP 3: CHOOS E DEL IVERY C ONF IGUR AT ION Omit or B00 A Plug housing delivered with the standard keying component not mounted Plug housing delivered without keying component B Plug housing delivered with keying component coded, mounted or not mounted STEP 4: CHOOSE KEYING COM PONENT T Y PE ( O NLY FO R B CO NFI G UR ATI O N ) 0 1 2 4 5 6 Standard keying component type 0 (black color) Keying component type 1 (purple color) Keying component type 4 (blue color) Keying component type 5 (orange color) Keying component type 2 (yellow color) Keying component type 6 (white color) *Composite version, contact us. ** More information, contact us. 140 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com 3 Keying component type 3 (green color) STEP 5: CHOOSE K EYING CO M PONENT OR IEN TAT ION - PL UG HOUSING 0 See right for configuration Not mounted Mounted Plug housing view from front face Orientation is indicated by the largest keyway STEP 6: C H OOSE PL AT ING F IN ISH* Aluminum Alloy: OMIT W Composite*: M J (not for rack and panel plugs) Black nickel Nickel on composite Olive drab cadmium Olive drab cadmium on composite STEP 7: CHOOSE SPEC IAL MODIF IC AT IONS* * A1064 Electroless nickel * Composite version, contact us. ** More information, contact us. PLUG KEYING DMC-M plug housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications. PLUG KEYING COMPONENT The assembly of these keys does not require the use of a tool. Once clipped into their cavities, these keys must be broken to be removed. TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER PLUGS COMMERCIAL PART NUMBERING SYSTEM VERSION DEUTSCH PART NUMBER EN PART NUMBER 02 732-8020-02 EN4165P02 03 732-8020-03 EN4165P03 04 732-8020-04 EN4165P04 05 732-8020-05 EN4165P05 06 732-8020-06 EN4165P06 10 732-8020-10 EN4165P10 01 732-8020-01 EN4165P01 For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 141 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER SHIELDED ACCESSORIES COMMERCIAL 1 2 3 732- 8052- 00 W A DMC-M FAMILY ACCESSORY CHIMNEY PLATING FINISH ISSUE Example part number: 732-8052-00 WA STEP 1: CH OOSE AC CESSORY 8052 8053 Accessory for free plug Accessory for rack and panel plug 8054 Accessory for receptacle housing STEP 2: C HOOSE CH IM NEY 00 01 4 module version equipped with 4 round chimneys 10 2 module version equipped with 2 round chimneys 4 module version supplied without chimney 14 2 module version supplied without chimney STEP 3: C H OOSE PL AT ING F IN ISH Aluminum Alloy: OMIT W Composite: M J (only for free plug accessory) 142 Black nickel Nickel on composite For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com Olive drab cadmium Olive drab cadmium on composite 1 2 732- 8002- 00 W DMC-M FAMILY METAL VERSION COMPOSITION PLATING FINISH Example part number: 732-8002-00 W STEP 1: CH OOSE C OMPOSIT ION 00 01 4 module version 2 module version STEP 2: CH OOSE PL AT ING F IN ISH OMIT W Black nickel Olive drab cadmium HOW TO ORDER ULTEM NON-SHIELDED CABLE CLAMPS PN COMMERCIAL 1 732- 8040- 00 DMC-M FAMILY ULTEM VERSION COMPOSITION TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER METAL NON-SHIELDED CABLE CLAMPS COMMERCIAL STEP 1: CH OOSE C OMPOSIT ION 00 A 4 module version 01 2 module version For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 143 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS MODULES PIN CONTACTS PER AS39029/58 AND EN3155 MODULES DETAILS PART NUMBER CROSS MODULES DETAILS PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA 20 contacts size 22 DMC-M 20-22 BN BACI10BC2022SNB EN4165 20-22 A1NB 20 contacts size 22 DMC-MA 20-22 AN EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN EN4165A20A221NB 12 contacts size 20 DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA 12 contacts size 20 DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 8 contacts size 16 DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA 8 contacts size 16 DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 4 contacts size 12 DMC-M 04-12 AN EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN EN4165A04-121NB 1 contact size 8 DMC-M 01-08 AN EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN EN4165A01-081NB 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 AN 2226454-1 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 BN 2226455-1 6 contacts size 16 5 contacts size 22 DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA 6 contacts size 16 5 contacts size 22 DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 AN EN4165A99A011NA 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 BN EN4165A99A011NB 8 contacts size 22 3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22 3 contacts size 20 DMC-M 99-02 BN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 BN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 AN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 BN 8 contacts size 22 2 contacts size 12 DMC-M 99-06 AN BACI10BC1001PNB 8 contacts size 22 2 contacts size 12 DMC-M 99-06 BN BACI10BC1001SNB 8 contacts size 20 2 contacts size 16 DMC-M 99-10 AN EN4165A99-101NA 8 contacts size 20 2 contacts size 16 DMC-M 99-10 BN EN4165A99-101NB 6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 AN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 BN 12 or 24 optical contacts for round or ribbon cable Hermaphrodite DMC-M MC6 20 contacts size 22 5 shunts 4 ways DMC-M 22-05 BN EN4165A20Y221NB Blanking module DMC-M 00-00 PN EN4165-1N 20 contacts size 22 3 shunts 4 ways 4 shunts 2 ways DMC-M 22-07 BN EN4165A2AY221NB 20 contacts size 22 10 shunts 2 ways DMC-M 22-10 BN EN4165A2BY221NB Aluminum Cable Technology High Speed Modules Distribution Shunt Modules TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACI10) STANDARD Part Numbers (EN4165) 144 SOCKET CONTACTS PER AS39029/57 AND EN3155 Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application. For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com 1* 2 3 4 5 6 EN4165 W 7 A 4 3 5 NUMBER OF THE STANDARD PLATING FINISH HOUSING TYPE SERIES COMPOSITION KEYING COMPONENT TYPE HOUSING COMPONENT ORIENTATION IN THE RECEPTACLE HOUSING Example part number: EN4165W7A435 STEP 1: CH OOSE PL AT ING F IN ISH* Aluminum Alloy: F W Composite*: M J Black nickel (only for free plug accessory) Olive drab cadmium Nickel on composite Olive drab cadmium on composite STEP 2: CH OOSE H OUSIN G T Y PE 0 Receptacle housing 7 Flange mounting receptacle housing STEP 3: CH OOSE SER IES A Series 2 B** Series 3 STEP 4: CH OOSE C OMPOSIT ION 2 2 module version TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER RECEPTACLE HOUSING - EN4165 4 4 module version STEP 5: CHOOS E K EY IN G COM PONENT T Y PE A 0 1 2 3 4 5 6 Standard keying component type (black color) Without keying component Keying component type 3 (green color) Keying component type 4 (blue color) Keying component type 1 (purple color) Keying component type 5 (orange color) Keying component type 2 (yellow color) Keying component type 6 (white color) * Composite version, contact us. ** Series 3, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 145 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER RECEPTACLE HOUSING - EN4165 STEP 6: CHOOSE KEYING COMPON EN T OR IENTAT ION - R EC EPTACL E H OUS I N G 0 See right for configuration Not mounted Mounted Receptacle housing view from front face Orientation is indicated by the largest keyway RECEPTACLE KEYING DMC-M receptacle housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications. RECEPTACLE KEYING COMPONENT The assembly coupling mechanism requires the use of the tool part number 057-0590-80. It is delivered with a removable lock nut (coupling torque 0.1 to 0.13 daN.m). PART NUMBERING SYSTEM VERSION MATERIAL 146 DEUTSCH STANDARD VERSION EN STANDARD VERSION DEUTSCH SEALED VERSION ALUMINUM ALLOY AND STAINLESS STEEL LOCK NUT 01 732-8021-01 B EN4165R01 732-8174-01 02 732-8021-02 B EN4165R02 732-8174-02 03 732-8021-03 B EN4165R03 732-8174-03 04 732-8021-04 B EN4165R04 732-8174-04 05 732-8021-05 B EN4165R05 732-8174-05 06 732-8021-06 B EN4165R06 732-8174-06 10 732-8021-10 B EN4165R10 732-8174-10 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com 1* 2 3** 4 5 6 7 EN4165 W 9 A 4 R 3 5 NUMBER OF THE STANDARD PLATING FINISH HOUSING TYPE SERIES COMPOSITION REVERSED KEYING COMPONENT TYPE KEYING COMPONENT ORIENTATION Example part number: EN4165W9A4R35 STEP 1: C HOOSE PL AT IN G F INISH* Aluminum Alloy: F W Composite*: M J Black nickel Olive drab cadmium Nickel on composite (not for rack and panel plugs) Olive drab cadmium on composite STEP 2: C HOOSE HOUSING T Y PE 6 Free plug 9 Rack and panel plug STEP 3: C HOOSE SER IES** A Series 2 B** Series 3 STEP 4: CH OOSE C OMPOSIT ION 2 2 module version TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER PLUGS - EN4165 4 4 module version STEP 5: C HOOSE R EVER SED Omit Standard R Reversed * Composite version, contact us. ** Series 3, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 147 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER PLUGS - EN4165 STEP 6: CHOOS E K EY IN G COM PONENT T Y PE A 0 1 2 3 4 5 6 Standard keying component type (black color) Without keying component Keying component type 3 (green color) Keying component type 1 (purple color) Keying component type 4 (blue color) Keying component type 2 (yellow color) Keying component type 5 (orange color) Keying component type 6 (white color) STEP 7: CHOOSE K EYING CO M PONENT OR IEN TAT ION - PL UG HOUSING 0 See right for configuration Not mounted Mounted Plug housing view from front face Orientation is indicated by the largest keyway PLUG KEYING DMC-M plug housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications. PLUG KEYING COMPONENT The assembly of these keys does not require the use of a tool. Once clipped into their cavities, these keys must be broken to be removed. PART NUMBERING SYSTEM VERSION DEUTSCH PART NUMBER EN PART NUMBER 02 732-8020-02 EN4165P02 03 732-8020-03 EN4165P03 04 732-8020-04 EN4165P04 05 732-8020-05 EN4165P05 06 732-8020-06 EN4165P06 10 732-8020-10 EN4165P10 01 148 732-8020-01 EN4165P01 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com 1 2 3 EN4165 F 14 P 4 NUMBER OF THE STANDARD PLATING FINISH SHIELDED ACCESSORY BODY PLUG COMPOSITION Example part number: EN4165F14P4 STEP 1: C H OOSE PL AT ING F IN ISH Aluminum Alloy: F W Composite: M J Black nickel (only for free plug accessory) Olive drab cadmium Nickel on composite Olive drab cadmium on composite STEP 2: CH OOSE PL UG P R For free plug For receptacle & rack and panel plug STEP 3: CH OOSE C OMPOSIT ION 2 4 2 module version 4 module version HOW TO ORDER NON-SHIELDED CABLE CLAMPS - EN4165 1 2* 3 EN4165 F 13 A 4 NUMBER OF THE STANDARD PLATING FINISH CABLE CLAMP MODULE SERIES COMPOSITION STEP 1: C H OOSE PL AT ING F IN ISH F Black nickel TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS HOW TO ORDER SHIELDED ACCESSORY BODIES - EN4165 W Olive drab cadmium STEP 2: C H OOSE M ODUL E SER IES* A Series 2 B* Series 3 STEP 3: CH OOSE C OMPOSIT ION 2 2 module version 4 4 module version *Series 3, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 149 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS MODULES PIN CONTACTS PER AS39029/58 AND EN3155 MODULES DETAILS PART NUMBER CROSS MODULES DETAILS PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA 20 contacts size 22 DMC-M 20-22 BN BACI10BC2022SNB EN4165 20-22 A1NB 20 contacts size 22 DMC-MA 20-22 AN EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN EN4165A20A221NB 12 contacts size 20 DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA 12 contacts size 20 DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 8 contacts size 16 DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA 8 contacts size 16 DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 4 contacts size 12 DMC-M 04-12 AN EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN EN4165A04-121NB 1 contact size 8 DMC-M 01-08 AN EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN EN4165A01-081NB 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 AN 2226454-1 6 contacts size 16 2 contacts size 22 8 contacts size 24 DMC-M 16-02 BN 2226455-1 6 contacts size 16 5 contacts size 22 DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA 6 contacts size 16 5 contacts size 22 DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 AN EN4165A99A011NA 6 contacts size 16 5 contacts size 22 DMC-MA 99-01 BN EN4165A99A011NB 8 contacts size 22 3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22 3 contacts size 20 DMC-M 99-02 BN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20 8 contacts size 24 DMC-M 99-03 BN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 AN 6 contacts size 20 2 contacts size 22 8 contacts size 24 DMC-M 99-04 BN 8 contacts size 22 2 contacts size 12 DMC-M 99-06 AN BACI10BC1001PNB 8 contacts size 22 2 contacts size 12 DMC-M 99-06 BN BACI10BC1001SNB 8 contacts size 20 2 contacts size 16 DMC-M 99-10 AN EN4165A99-101NA 8 contacts size 20 2 contacts size 16 DMC-M 99-10 BN EN4165A99-101NB 6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 AN 2 optical contacts 5 contacts size 16 2 contacts size 22 DMC-M T47 BN 12 or 24 optical contacts for round or ribbon cable Hermaphrodite DMC-M MC6 20 contacts size 22 5 shunts 4 ways DMC-M 22-05 BN EN4165A20Y221NB Blanking module DMC-M 00-00 PN EN4165-1N 20 contacts size 22 3 shunts 4 ways 4 shunts 2 ways DMC-M 22-07 BN EN4165A2AY221NB 20 contacts size 22 10 shunts 2 ways DMC-M 22-10 BN EN4165A2BY221NB Aluminum Cable Technology High Speed Modules Distribution Shunt Modules TE/DEUTSCH Part Numbers (DMC-M / 787) BOEING Part Numbers (BACI10) STANDARD Part Numbers (EN4165) 150 SOCKET CONTACTS PER AS39029/57 AND EN3155 Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application. For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com Color Code For contact P as per MIL-C 39029/58-*** For contact S as per MIL-C 39029/57-*** Color Code As per EN3155 (ISO) CONTACTS CABLES COLOR CODES AS PER MIL PART NUMBER DEUTSCH TYPE 724-0001-22 P 724-0003-22 S 182-0860-22 P 182-0862-22 S 724-0001-20 P 724-0003-20 S 724-1063-20 P 724-1064-20 S 724-0001-16 P 724-0003-16 S 724-1063-16 P 724-1064-16 S 724-0001-12 P 724-0003-12 S 724-1063-12 P 724-1064-12 S 724-0001-08 P 724-0003-08 S 182-0001-08 P 182-0003-08 S 724-0004-16 P 724-0005-16 S 182-0125-08 P 182-0126-08 S 182-0048-08 P 182-0044-08 S 724-1272-22 S SIZE 22/22 22/20 20/20 20/18 16/16 16/14 12/12 12/10 Power 8 Power 8 Micro-Coax 16 8 8 Shunt 22 COLOR CODES AS PER EN3155 Ø OVER INSULATION IN/MM (GAUGE AWG) WIRE SECTION IN/ MM² 0.71 to 1.37 (22 - 26) 0.095 to 0.40 0.71 to 1.37 (22 - 26) 0.095 to 0.40 1 2 3 1 2 Orange Blue Black - - Orange Green Yellow - - - - - - - - Red Green Orange Blue Orange - - Orange Green Violet - - 0.85 to 2.11 (20 - 24) 0.25 to 0.60 - - - - - - Red Brown (18 - 24) 0.25 to 1.00 Orange Blue Yellow - - Orange Green Gray - - 1.20 to 2.77 (16 - 20) 0.60 to 1.20 - - - - - - Blue White (14 - 20) 0.60 to 2.00 Orange Blue Green - - Orange Green White - - 1.90 to 3.61 (12 - 14) 2.00 to 3.00 - - - - - - Yellow White 1.90 to 2.90 (14 - 10) 2.00 to 5.00 - - - - - - - - - - 3.80 to 5.15 (8) 5.30 to 8.98 3.80 to 5.15 (8) 5.30 to 8.98 KX 22 0.057 to 0.158 ALPEN A 26 DT - Interface SMA - 0.71 to 1.37 (22 - 26) 0.095 to 0.40 - - - - - - - - - - Yellow Red Yellow - - Yellow Orange Red - - - - - - - - - - - - - - - - - - - - - - - - - - - TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS CONTACTS DATABUS CONTACTS DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD CONTACTS PART NUMBER TYPE 182-0034-03 P 182-0035-03 S 182-0034-04 P 182-0035-04 S CABLES SIZE COLOR CODE TYPES CONDUCT. MAX. SECTION 8 Brown-Red Braid Simple 2 x 0.34 mm² 3.48 8 Red-Red High Immunity Double Braid 2 x 0.34 mm² 3.91 BRAID Ø MAX. Part numbers in red - Standard contacts delivered with modules Note: Contacts for aluminium cable, contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 151 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS CONTACTS AND TOOLING CONTACTS PART NUMBER DEUTSCH 724-0001-22 724-0003-22 182-0860-22 182-0862-22 724-0001-20 724-0003-20 724-1063-20 724-1064-20 724-0001-16 724-0003-16 724-1063-16 724-1064-16 724-0001-12 724-0003-12 724-1063-12 724-1064-12 724-0001-08 724-0003-08 182-0001-08 182-0003-08 TOOLING CRIMPING TOOL P/N DEUTSCH CRIMPING TOOL P/N MIL LOCATOR P/N DEUTSCH LOCATOR P/N MIL 057-0463-12 M22520/2-01 057-0463-12 057-0467-32 M22520/2-09 057-0515-32 M22520/2-06 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-20 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 - 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-16 057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 - 057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-12 057-0461-11 - 056-0466-21 M25520/1-04 - 057-0064-05 A - 057-0065-05 A - 114-008 or M81969/14-06 057-0064-05 A - 057-0065-05 A - 114-008 or M81969/14-06 - M15570-16 724-0004-16 057-0463-12* 724-0005-16 057-0509-14** 182-0125-08 057-0539-32* 057-0511-34** M81969/14-01 - - - - - - - - - - 057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 182-0126-08 182-0048-08 182-0044-08 724-1272-22 - INSERTION AND EXTRACTION TOOL Part numbers in red - Standard contacts delivered with modules *For central contact **For exterior contact DATABUS CONTACTS DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD 152 SLEEVE TYPE CRIMPING TOOL CENTRAL CONDUCTOR CRIMPING TOOL FERRULE INSERTION AND EXTRACTION TOOL Thermoplastic and silicone TDB-CY-08 TDB-CT-HEX Mark C 114-008 or M81969/14-06 Thermoplastic and silicone TDB-CT-08 TDB-CT-HEX Mark D 114-008 or M81969/14-06 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com STACKABLE RECEPTACLE HOUSING DMC-M 82-01 4 Module Version DMC-M 42-01 2 Module Version SHORT STACKABLE RECEPTACLE HOUSINGS DMC-M 83-01 4 Module Version DMC-M 43-01 2 Module Version FLANGE MOUNTING RECEPTACLE HOUSINGS DMC-M 84-01 4 Module Version* DMC-M 44-01 2 Module Version* TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS DIMENSIONS SHORT FLANGE MOUNTING RECEPTACLE HOUSINGS DMC-M 85-01 4 Module Version* DMC-M 45-01 2 Module Version* *DMC-MD shielded version (D): delivered with a conductive flat gasket part number 108-0019-00 A1142 for the 4 module version and 108-0019-01 A1142 for the 2 module version. Also, there is a sealing flat gasket part number 108-0019-00 for the 4 module version and 108-0019-01 for the 2 module version, not supplied with receptacles. Note: No accessory can be mounted on the rear of short receptacle housing. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 153 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS DIMENSIONS MULTI-RECEPTACLE HOUSINGS STANDARD VERSION LIGHT WEIGHT VERSION Note: These multi-receptacle housing plates receive 4 module rack and panel plugs or free plugs version. No accessory can be mounted on the rear of light weight multi-receptacle housings version. VERSION 1044 0964 0804 0644 0484 0324 0244 0164 A (mm) 232.2 216.2 184.2 152.2 120.2 68.6 52.6 36.6 Number of rows 13 12 10 8 6 4 3 2 FREE PLUGS DMC-M 80-01 4 Module Version DMC-M 40-01 2 Module Version The receptacle/plug coupling is done with the tool part number 057-0592-80 or a standard allen key (coupling torque 0.1±0.03 daN.m). 154 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com RACK & PANEL PLUGS DMC-M 88-01 4 Module Version* DMC-M 48-01 2 Module Version* REVERSED RACK & PANEL PLUGS DMC-M 89-01 4 Module Version* DMC-M 49-01 2 Module Version* TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS DIMENSIONS *Panel cut out, a See page 157. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 155 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS 156 DIMENSIONS MODULES MALE MODULE FEMALE MODULE SIZES L1 MAX. MM SIZES L2 MAX. MM 22 to 12 16.46 22 to 12 22.40 8 18.70 8 33.20 Module extraction is done with the tool part number 057-0289-00 A or B. The module insertion in the housing (plug or receptacle) is done manually. KEY POLARIZATION Module view from front face Each module can have a specific polarization key A, B, C or D. The polarized modules must be installed in their respective A, B, C or D housing cavities. The modules with standard polarization N can be installed in all keyway options. For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com PANEL CUTOUTS FOR RACK AND PANEL PLUGS TYPE 88, 89 TYPE 48, 49 DMC-M 88, 89 with receptacle housing 82, 83, 84, 85 DMC-M 48, 89 with receptacle housing 42, 43, 44, 45 Misalignment max between. Rack and Panel to receptacle housing. OZ : ± 2 mm OY : ± 0.75 mm OX : ± 0.75 mm θ : ± 1° PANEL CUTOUTS FOR RECEPTACLE HOUSINGS TYPE 82, 83, 84, 85 TYPE 42, 43, 44, 45 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS DIMENSIONS Coupling torque for panel screw 0.2 daN.m max. DMC-M 80 with receptacle housing 82, 83, 84, 85 DMC-M 40 with receptacle housing 42, 43, 44, 45 NOTE: Multi-receptacle housing panel cut out contact us. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 157 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS ACCESSORIES SHIELDED ACCESSORY BODIES 732-8054-10 A 4 Module Version NON SHIELDED CABLE CLAMPS 732-8002-00 4 Module Version 732-8002-01 2 Module Version FLIGHT PROTECTION CAPS 732-8075-00 EN4165F3B Shielded Cap for 4 Module Receptacle Housings 732-8258-00 Sealed Cap for 4 Module Receptacle Housings 158 732-8054-14 A 2 Module Version 732-8075-01 EN4165F3A Shielded Cap for 2 Module Receptacle Housings 732-8239-01 Captive Sealed Cap for 4 Module Receptacle Housings For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com CONTACT CRIMPING STEP 1: Use a crimping tool with the STEP 2: Strip the copper wire over* STEP 3: Insert the contact in the STEP 4: Insert the wire in the contact. STEP 5: Tighten the crimping tool. STEP 6: Inspect the contact. It must appropriate pilot stop. 5 mm maximum. crimping tool. have 8 markings, and the wire must be seen in the contact side hole. *For aluminum wire, contact us. Note: For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts. CONTACT INSERTION / EXTRACTION STEP 1: Use the appropriate plastic tool. There is one tool for each contact size. TOOLS PART NUMBERS M81969/14-01 M15570-20 M15570-16 M15570-12 114-008 or M81969/14-06 CONTACTS SIZE STEP 2: Insert the wire in the slot of the STEP 3: Insert the contact in the contact butts against the tool. contact fully home. Then remove the colored side of tool. Pull the wire until the tool and lightly pull the wire back to make 22 20 16 12 8 sure that the contact is well inserted. STEP 4: For extraction, insert the wire STEP 5: Press the wire between the Slide the tool into the cavity and push wire and tool back. in the slot of the white side of the tool. corresponding module cavity. Push the TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS fingers and the tool. Then pull the overall fully home until it is butted against the contact shoulder. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 159 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS MODULE INSERTION / EXTRACTION STEP 1: The module must be inserted STEP 2: Push manually the module (wired module polarization key must be visible use the insertion tool part number 057- from the marked side of the housing. 0699-00 A or B. Make sure that the from the rear side of the housing. The or not) until butting. For sealed modules STEP 3: For extraction use the tool part number 057-0289-00 A or B. module is well inserted either by pulling back the wires (if wired) or by pushing the module from the front of the housing STEP 4: Slide the tool around the cable. Then push the tool inside the housing until STEP 5: Note the different tool’s position depending on the A, B, C or D cavities. butting. STEP 6: Press the cable between the tool and the fingers and pull the overall back. If the module is not wired, use the same tool, but push the module from the front of the housing. RECEPTACLE KEYING COMPONENT MOUNTING STEP 1: The receptacle keying component must be inserted by the rear side of the receptacle housing. Choose STEP 2: Insert the nut from the front of the receptacle housing. STEP 3: For mounting and STEP 4: Tighten the nut number 057-0590-80. a 0.15± 0.02daN.m coupling dismounting, use the tool part with the tool, by applying torque. the orientation 1, 2, 3, 4, 5 or 6 by 60° rotation. Orientation is indicated by the largest keyway. 160 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com PLUG KEYING COMPONENT MOUNTING STEP 1: Use the plug keying component corresponding to STEP 2: Insert the plug keying component in the front side the orientation 1, 2, 3, 4, 5 or 6 by 60° rotation. Orientation insertion of the receptacle keying component. Then fix the plug is indicated by the largest keyway. keying component manually by pushing it down to the bottom the receptacle keying component (same color code). Choose of the plug housing. Make sure that the orientation allows the of its cavity. FREE PLUG / RECEPTACLE COUPLING STEP 1: Use the tool part number 057-0592-80 or a standard allen key and apply a 0.1± 0.03 daN.m coupling torque. SHIELDED BRAID MOUNT ON CHIMNEY STEP 1: Slide the chimney and STEP 2: Slide the shielded STEP 3: Use the tool part cable. ring over the chimney. the ring around the shielded the shielded braid around the braid and the 3 mm “band it” number 057-0450-00 to tighten STEP 4: Clip the module in the housing. TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS ASSEMBLY INSTRUCTIONS braid over the chimney. SHIELDED ACCESSORIES STEP 1: Choose the appropriate plug or receptacle accessory. Insert the STEP 2: Insert the chimneys in their respective cavities. STEP 3: Fit the accessory cover, and tighten the overall screws by applying a accessory in the housing. Make sure that 0.05+0.02 daN.m coupling torque with a the marking of the accessory is in front standard allen key. of the respective housing’s cavities. For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 161 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS 162 ASSEMBLY INSTRUCTIONS TOOLING ASSEMBLY For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com